Xinruilai is proud of its cutting-edge production equipment and experienced craftsmen. Here, each forklift lamp is assembled according to strict procedures and each product is quality tested. The company's leaders have been deeply involved in the field of forklift lighting for more than two decades and always adhere to the belief of "product quality first". The materials selected are all from top brands, and every link of the production process is closely connected and orderly. Read the full article to learn more about the process behind Xinruilai's forklift lamp assembly.
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About Xinruilai Company
Xinruilai Lighting Appliance Co., Ltd. is located in Nanhai District, Foshan City, Guangdong Province. Since its establishment in 2011, it has quickly emerged in the industry with its excellent product quality and service. The company focuses on the research and development and manufacturing of lighting appliances, and constantly pursues technological innovation and product upgrades to meet the needs of global customers. After years of development, Xinruilai has established extensive connections with customers all over the world, and the number of its overseas customers has exceeded 30,000+, covering multiple continents and regions.
The company always insists on using high-quality materials and advanced production technology to ensure that each lamp can meet international standards and provide customers with stable and reliable lighting. In addition, Xinruilai also provides customized services and can customize product logos according to customer needs.
The success in the overseas market is not only due to product quality, but also thanks to Xinruilai's after-sales service. The company will not only select a professional salesperson to follow up for each customer, but also strictly follow up every link from product selection, ordering, delivery, customer feedback, etc. This efficient and considerate service has won the trust and praise of many overseas customers, and many customers choose to become long-term partners.
The Importance of Forklift Lights
Forklift lights play a vital role in ensuring workplace safety. They project light spots or regional straight lines onto the ground, making it easier for nearby pedestrians to notice the presence of forklifts when they are approaching, so that they can avoid them in advance and prevent forklift accidents.
Forklift Light Assembly Process
Forklift Light Assembly Step 1: High and Low Voltage Detection
Next to the factory production line, workers carefully sorted and placed the newly purchased circuit boards according to size and model. Then, they began to conduct detailed high and low voltage tests on each circuit board. This process is to ensure that the circuit board can operate stably under the high voltage environment of 110V. During the test process, workers will observe the reaction of the circuit board after power is turned on and check whether its brightness meets the standard. They distinguish normal circuit boards from those that show problems or abnormal reactions for further analysis and processing. After passing this series of rigorous testing processes, the circuit boards that meet the standards are soldered and then enter the next production link.
Forklift Light Assembly Step 2: Apply Thermal Paste
On the production line, each circuit board undergoes a rigorous voltage test. Only when the circuit board can light up normally under both high and low voltage environments will it be passed to the next link. This screening ensures the reliability and durability of the circuit board. Once the circuit board passes the voltage test, the next worker will take over.
They will first apply a layer of white thermal paste evenly on the bottom of the circuit board. This special paste not only effectively dissipates heat, but also improves the efficiency of heat conduction between the circuit board and the casing. After applying, the worker will carefully install the circuit board into the casing of the forklift light. Then, use two screws to fix the circuit board to ensure that it is stable during operation. When the screws are fixed, the process is completed.
Forklift Light Assembly Step 3: Aging Test
After the circuit board is fixed in the housing, it is also necessary to perform an additional aging test on the circuit board. The specific operation of aging testing involves running the circuit board for a long time and observing its performance under continuous operation. In this way, it is effective to identify those circuit boards that may experience functional degradation or failure in long-term use. Any circuit board showing early signs of aging will be removed from the production line to ensure the quality of the final product.
Forklift Light Assembly Step 4: Install the Lens
This step is to install the lens. First, we need to use wire glue to carefully seal the wire opening in the housing to ensure that the wires are safely hidden inside and avoid any potential safety hazards caused by exposure. Then, we install the lens bracket, which is specially designed to stabilize the lens and ensure its correct position. Next, carefully place the lens on the bracket and perform meticulous dimming. This step is very critical because it directly affects the lighting effect and service life of the lamp. After the dimming is successful, gently wipe the surface of the lens with a clean cloth to remove possible fingerprints or dust to maintain the transparency and cleanliness of the lens.
Then, we put the pressure plate in the appropriate position and tighten it with screws to ensure the stability of the pressure plate, which can protect the lens from external influences. After that, we use the cloth to wipe the lens and the outside of the pressure plate thoroughly again to ensure that no fingerprints or stains are left during the assembly process. After completing these steps, we blow the cover clean to ensure that there is no dust or other impurities attached. Finally, glue is applied to fix the cover on the lens. This operation can further seal the lamp and prevent moisture and dust from invading the interior. After this series of delicate operations, a forklift lamp is basically assembled.
Forklift Light Follow-up Inspection
After the forklift lamps are assembled, they will enter a series of detailed quality inspection links to ensure the reliability and durability of each lamp.
In order to verify its waterproof performance, the staff will put the assembled forklift lights in water to simulate the harsh working environment to test whether the lights can withstand the erosion of water without leakage or damage, and remove the forklift lights with poor waterproof performance;
The next aging test is the key to evaluating the life of lamps. In this step, special equipment is used to simulate the high-intensity use of lamps to accelerate the aging process of lamps. Technicians carefully observe the performance of each lamp. Once any signs of aging are found, such as brightness reduction or color change, these lamps will be immediately removed from the production line to ensure that each product that leaves the factory has a long service life and stable performance.
The light, color and electricity comprehensive test system will be used to conduct the ultimate test on forklift lamps. This high-precision equipment can conduct a full range of light, color and electricity parameter tests on LED devices. It not only helps companies select the best quality raw materials in incoming material quality testing, but also provides valuable data support in the R&D stage, thereby helping companies establish more stringent quality standards and production processes.
In addition, it also includes appearance inspection, salt spray test and high and low temperature testing, etc. These procedures ensure the high quality standards of the products.
Summarize
Xinruilai is committed to producing high-quality forklift lights. Each lamp undergoes a rigorous assembly process. Our product line covers a variety of types, including forklift safety lights, LED working lights, laser lights, etc. These products are not only well received domestically, but also exported overseas. With the continuous growth of global trade, we believe that Xinruilai’s brand reputation and product quality will gain wider international recognition.
